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Automatic tyre packing line

By integrating advanced automation with flexible adaptability, the Automatic Tyre Packing Line empowers manufacturers and distributors to streamline their packaging processes, safeguard product quality, and maintain a competitive edge in the global tire industry.

  • Standard: CE/ UL
  • Packaging: non-fumigation wooden box
  • Delivery: 30 days
  • Control: Semiauto | Automatic

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Automatic tyre packing line
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System Integration & Workflow

The Automatic Tyre Packing Line goes well beyond the capabilities of individual machines by seamlessly integrating a series of specialized modules—such as automated conveyors, alignment units, high-precision wrapping stations, and finished product outfeed systems—into one unified, continuous operation. As soon as tires are introduced to the system, each phase of the packing process is managed through a centralized control platform. This fully synchronized approach ensures minimal manual intervention, smooth transitions between stages, and optimal throughput from initial feeding to the final, securely wrapped discharge.

Application Scope

Engineered specifically for demanding, high-volume operations, the Automatic Tyre Packing Line proves invaluable in settings such as:

  • Tire manufacturing plants, including both OEM and aftermarket production lines
  • Large-scale automotive and tire distribution centers
  • Dedicated export packaging facilities
  • Centralized warehousing and logistics operations

With its adaptable configuration, the system accommodates a wide spectrum of tire dimensions, tread patterns, and profiles. This versatility makes it equally effective for passenger car tires, light truck tires, and specialty models, supporting the diverse needs of modern tire producers and distributors.

Key Features & Advantages

  • Comprehensive Automation: Every stage—from conveying and alignment to wrapping and discharge—is fully automated, streamlining the workflow and significantly reducing the need for manual labor. This end-to-end automation eliminates process bottlenecks and elevates overall efficiency.
  • Superior Throughput: The line is engineered to support non-stop, high-capacity production, processing up to XX tires per hour to keep pace with the most demanding manufacturing environments.
  • Uniform Packaging Excellence: Each tire receives precisely controlled wrapping, guaranteeing consistent, tight, and secure packaging that safeguards against dust, moisture, and damage during storage or transport.
  • Flexible Material Handling: Compatible with a variety of wrapping materials (including stretch film, shrink film, and protective tapes), the system allows for tailored solutions to match individual packaging requirements.
  • Centralized, Intuitive Controls: Operators benefit from a sophisticated PLC-based control system paired with a touchscreen HMI, enabling easy monitoring, real-time parameter changes, and quick recipe selection. This design simplifies changeover between tire sizes and reduces downtime.
  • Fast Changeover Capability: With a modular structure and tool-free adjustment features, the line supports rapid transitions between different tire batches, maximizing uptime and production flexibility.

Automation Highlights

  • Advanced Quality Assurance: The system leverages integrated sensors and vision technology to continuously monitor tire orientation, wrapping precision, and package integrity. Any product failing to meet set criteria is automatically identified and removed from the line, maintaining high quality standards.
  • Industry 4.0 Ready: Equipped for smart manufacturing, the packing line offers seamless connectivity via Ethernet/IP, Profinet, and OPC UA. This integration supports advanced functions such as remote monitoring, predictive maintenance, and in-depth production analytics.
  • Optimized Energy Usage: Intelligent power management, combined with high-efficiency drives, keeps energy consumption in check while ensuring sustained high output.

Operational Benefits

  • Labor Efficiency and Cost Reduction: The system’s comprehensive automation slashes manual handling requirements, lowering operational expenses and reducing workplace injury risks.
  • Improved Product Presentation: Consistent, professional-grade packaging enhances the aesthetic appeal of tires, simplifies storage logistics, and ensures customer satisfaction upon delivery.
  • Uptime and Reliability: Thanks to its modular build, built-in diagnostics, and centralized maintenance access, the system achieves exceptional reliability and minimizes unplanned downtime.
  • Accelerated ROI: The combination of increased production rates, reduced defects, and lower labor costs ensures a rapid return on investment and bolsters long-term profitability.

Product Literature