Automatic pallet packing line(Customized)
Automatic pallet packing line is used for automatically pallet packing, such as boxes, cases, cartons, bags, etc. This packing line includes conveyors, automatic palletizer, automatic pallet dispenser, automatic pallet strapping machine, automatic pallet wrapper, automatic top sheet dispenser, security fencing, automatic line electrical control box, etc. The whole line is fully automatic without manual interference except for changing consumable items, i.e. packing material.
1. Conveyor system
Conveyor structure
Suitable thickness + coating folding metal plate
Motorized conveyor
Gear motor is on the other operation side
Conveyor speed: 0-15m/min
Physical parameter: L1400×W1400×H550mm
General automation
Conveyors have a detection system for checking the goods and pallet (i.e send-receive reflector). If the next position is empty, the goods or pallet will be transferred immediately.
Power Voltage: AC380V, 3Phase, 50HZ
Power output: App. 0.40kw
2. Automatic palletizer
Palletizing efficiency: 30BPM
Locating object: Locator
Electrical configuration:
Power Voltage: AC380V, 3Phase, 50HZ
Basic features:
*Conveyor system
Object conveying device: According to the presetting arrangement mode, it will pneumatically control and accelerate product rotation, convey the object, and then organize and align those products into the palletizing layer.
Aligning device: Infeed conveyor will convey the row of aligned boxes that is pushed by air cylinder into lifter one by one up to required rows (layers) height.
*Automatic palletizer
When products form into a unit (layer) based on certain order, lifter will carry the unit (layer) up and move it forward to the palletizing station, and then place it on the empty pallet or the previous layer smoothly and steadily to form automatic palletizing. Palletizer relies on inverter motor and chain to complete its rise, fall, forward or reverse.
3. Automatic pallet dispenser
Pallet storage numbers: 8-12pcs
Physical parameter:
Conveying speed: 0-10m/min (Adjustable by inverters)
Empty pallet dimension: L1200mm×W1000mm×H150mm
Lift platform: Load weight: 1000kg
Surface treatment: Painted, blackened or zinced transmission parts, etc.
Electrical configuration:
Power Voltage: AC380V, 3Phase, 50HZ
Power output: app. 5.0kw
Basic features:
Pallet storage station: This station can be processed into a fixed size pallet storage position or more than one kind of pallet specification.
*Pallet dispenser
The pallet storage station can store 12 void plastic pallets. And it can regularly dispense a void pallet for the automatic palletizer, which is controlled by a separate motor.
*Pallet outputting device
After palletizing layers, the palletized cases will be automatically conveyed out of the palletizing station after receiving the signal to the next procedure.
Application:
Crane puts a pile of plastic pallets into their storage station, and then Crane retracts when the pallets are supporting by supportive system. Lifter raises to the highest position and jack-ups this pile of plastic pallets. Supportive system opens. Platform drops to a certain position and supportive system clamps tightly. And then the platform falls to the lowest position. And in the mean time, the supportive station will support a second pallet. The pallet is placed onto the conveyor system for palletizing. In addition, the palletizing station shall set locating system to ensure the pallet can precise localization.
4. Automatic pallet strapping machine
Application: Pallet
Strapping efficiency: >20 pallets/hour
Strapping mode: 2strapping/pallet
Physical parameter:
Height to be strapped: 550-1500mm
Sealing method: Heating, side strapping
Tensioning force: Adjustable, max 800N
Strap Width: Polypropylene or Polyester 13.5, 15, 19 to be specified
Strapping efficiency: 99%
Surface treatment: Painted, blackened or zinced transmission parts.
Electrical configuration:
Power Voltage: AC380V, 3Phase, 50HZ
Power output: app.1.5kw
Basic features:
This equipment is used for strapping full pallet automatically. It has a good quality and tensioning force is adjustable up to 80kg. The joint of the strap is regular, tight welding, and fracture strength reaches more than 85% of the original strapping.
Heavy-duty steel structure.
PLC control system.
The speed is adjustable by inverter.
Pallet moves forward and strapping machine stays for strapping when one strapping is finished.
Two working modes for choosing freely, auto and manual.
Operation is easy and simple.
5. Automatic rotary arm pallet wrapper
Performance:
Working mode: Auto
Loads per hour: Up to 40
Maximum load size: L1200mm x W1000 mm x H1600 mm
Maximum load weight: 2000kg
Wrapping method: Bottom, middle and top wrapping layer can be set from 0-99 winds
Construction: Heavy duty, welded
Controls:
Controller: PLC system
Tension control: Pre-stretch controller
Operator interface: Separate buttons and HMI interface
Wrap settings: Re-wrap function, overwrap and overlap adjustment
Wrap counters: Independent top and bottom
Cycle counters: Total cycle counter and resettable Counter
Emergency stop: Red mushroom head
Electrical disconnect: Lockable
Electrical enclosure: European approved
Film Delivery System:
Film (LLDPE): Thickness 0.025mm, weight: 15kg/Roll
Film capacity: 500mm width x 76mm dia.
Film delivery type: Rotary arm
Arm rotation speed: 0-13rpm
Film delivery type: Pre-stretch
Pre-stretch level: 250% (optional 100% to 300%)
Load height sensor: Photocell sensor
Tension control: Variable by inverter
Film carriage system up and down: Adjustable by inverter
Film threading: Jinglin design, W film threading pattern
Film carriage speed: 0-3m/min
Multiple protection device: Ensure the operator safety.
(Such as the white loop in the picture is anti-collision protective device.)
Automatic mechanical hand :
Pneumatic film cutting & wiping system
Film clamper mode: scissors like gripper bars
Automatic material clamping is ready for next wrapping.
Cutting method: instant heating wire
Sensor and PLC program control.
This device makes machine automatically and unmanned operation.
Wiping system: soft brush to stick the film perfectly onto the pallets
Conveyor:
Drive mode: Motorized
Bearing type: Ring gear
Start & stop mode: Soft start & stop
Maximum load weight: 2000kg
Conveying speed: Adjustable by inverter
Sensor detecting the pallet for operation action
Power Requirements:
Voltage: AC380 V, 3Phase, 50 Hz
Up-down motor power: 0.37kw
Pre-stretch motor power: 0.37kw
Air supply: 6-8kgf/cm2
5. Outfeed conveyor
Crane will move away the wrapped pallet out of the conveyor.
Basic features:
Standard conveyor: L1500×W1400×H550mm
Protective device: To protect the Crane
Anti-collision security support: To prevent the conveyor from being damaged.
6. Top sheet dispenser
Film Size: L1600mm * W1600mm
Film roll ID: 76mm
Max film roll OD: 400mm
Film thickness: 0.2-0.3mm
Max film roll weight: 60kg
Power output of film roll lifting motor: 0.75kw
The lifting speed of film roll: 5.7m/min
Power output of film roll dispenser motor: 0.4kw
The stretching speed of film roll: 9.5m/min
The max stretching length of film roll: 1600mm
Adopt multiple safety protection
The control is combined with automatic turntable pallet wrapping machine.
Basic feature:
Top sheet dispenser is composed of film release mechanism, film lead mechanism, film cutting mechanism, film stretch mechanism, lifting mechanism, etc, which can dispense a sheet of film on the top of the pallet before wrapping to stabilize the pallet and protect the top of the pallet.
7. Automatic control system
Adopt one separate control box for the whole auto line
The control box is manufacturered according to IEC204 standard
PLC control system
Basic features:
It is production appearance, reasonable layout and easy to use. Control operation paltform, and design and type selection of industrial control computer, instrument, air switch, circuit breaker, contactor, intermediate relay and thermal relay, etc are by us.
8. Security fencing
Basic features:
Height of fence: 1800mm
Electrical inter lock brand: Frotress (optiona)
The whole operational area will be protected by security fencing according to design.
Security fencing in the whole of machinery.
Bases in pillars for anchorage of the same safety fencing.
Electric interLock will make it safer.
Conform to CE & ISO guidelines with the latest technology and design criteria for industry use.