SHJLPACK Pre-Treatment Dry Drawing Line: Enhancing Steel Wire Quality
Are you looking for a solution to improve the surface quality of your steel wire before further processing? SHJLPACK's Pre-treatment Dry Drawing Line is engineered for steel wire surface preparation, effectively removing rust and oxide layers. This pre-treatment ensures a smoother, cleaner wire surface, optimizing conditions for subsequent processes and enhancing the final product quality.
Pre-Treatment Dry Drawing Line
SHJLPACK offers advanced Wire Processing Equipment, including the Pre-treatment Dry Drawing Line. This line is specifically designed to prepare steel wire for dry drawing processes. It incorporates various stages to clean and treat the wire surface, ensuring optimal conditions for subsequent drawing and manufacturing steps. This equipment encompasses pre-treatment dry drawing lines, wire cleaning solutions, wire pointing machinery, mechanical descaling equipment, and wire heat treatment lines, providing a comprehensive suite of solutions for wire processing needs.
Pre-Treatment Line Application
Enhancing Steel Wire for Downstream Processes
The SHJLPACK pre-treatment dry drawing line is primarily used for surface preparation of steel wire. It effectively performs several crucial treatments:
- Rust Removal: Eliminates rust from the wire surface, preventing defects in subsequent processes.
- Oxide Skin Removal: Removes oxide layers, ensuring a clean metallic surface.
- Electrolytic Phosphating: Applies a phosphate coating through electrolysis for improved corrosion resistance and drawing performance.
- Borax Coating: Applies a borax coating, which acts as a lubricant carrier and aids in the drawing process.
By performing these pre-treatment steps, the line provides steel wire that is smooth, clean, and ready for the next stages of processing, such as wire drawing.
Versatile Applications
This pre-treatment line is applicable to a range of steel wire processing needs, ensuring that the input material is of the highest quality, leading to superior final products. The applications span across industries requiring high-quality steel wire, where surface integrity and cleanliness are paramount.
Equipment Advantages
SHJLPACK’s Pre-treatment Dry Drawing Line offers several key advantages:
- Improved Surface Finish: The line brightens the wire surface without causing damage, ensuring a high-quality finish.
- Cost-Effective Operation: Designed for low operating costs, it maximizes efficiency and saves energy, reducing overall production expenses.
- User-Friendly Design: The equipment features a beautiful construction and is designed for simple and safe operation and easy maintenance.
- Advanced Technology: Incorporates European and American advanced technology, ensuring reliability and performance.
These advantages combine to provide a pre-treatment solution that is not only effective but also efficient and economical.
Process Step
The process flow of the SHJLPACK Pre-treatment Dry Drawing Line is designed for efficiency and effectiveness. While specific configurations can be customized, a typical process includes:
- Pay-off: Wire is fed into the line from a pay-off system.
- Mechanical Descaling: Brushes or descaling wheels mechanically remove scale and rust.
- Surface Cleaning: Chemical or electrolytic cleaning further cleans the wire surface.
- Acid Pickling (Optional): Uses H2SO4 with electrical assist or HCl with steam for deeper cleaning.
- Boraxing: On-line continuous borax coating application.
- Wire Drawing (First Pass): Integration with a straight-line wire drawing machine, often with an automatic wire accumulating drum for the first pass.
- Take-up: Processed wire is collected using a coiler take-up machine with adjustable circle vector.
Note: This process is a general reference. SHJLPACK can customize the production line to meet specific customer requirements.
Technical Parameters
The SHJLPACK Pre-treatment Dry Drawing Line is designed to handle a range of specifications. Key technical parameters are outlined below:
| Parameter | Specification |
|---|---|
| Material | Carbon content 0.05 - 1.0% |
| Pay-off type | No stop required for replacement, C-hook type with snarl / C-hook with wire entangle stop device |
| Wire diameter | Ø4 - 10 mm |
| Wire number | 1 / 2 / multiple |
| Line speed | ≈120 m/min |
| Descaling method | Mechanical scale brusher – 8 descaling wheels in 2 groups / Brusher |
| Surface cleaning | Chemical cleaning / Electrolytic pickling |
| Acid pickling | H2SO4 + Electrical / HCl + Steam |
| Boraxing type | On-line continuous |
| Wire-drawing machine type | Straight line wire drawing, the first process is automatic wire accumulating drum |
| Take-up type | Coiler take up machine, adjustable circle vector |
Proposal Requirements
To provide you with a tailored proposal for a Pre-treatment Dry Drawing Line, SHJLPACK requires the following information:
- Wire material: Specify the type of steel wire to be processed.
- Diameter range: Indicate the range of wire diameters you need to process.
- Wire numbers: Specify the number of wires to be processed simultaneously.
- Coating weight: Detail any specific coating weight requirements.
- Capacity: State your desired production capacity.
- Pay-off and take-up method: Specify your preferred methods (spool/bobbin, spindle, spider, or other).
Providing this information will enable SHJLPACK to create a proposal that accurately meets your specific needs and operational requirements.
For more detailed information on components included in the Pre-treatment dry drawing line, please refer to SHJLPACK's SURFACE TREATMENT LINES COMPONENTS.
SHJLPACK is committed to providing high-quality wire processing solutions tailored to your industrial needs.
