SHJLPACK Fastener Packing Equipment: Automated Solutions for Efficient Packaging

SHJLPACK offers a comprehensive range of automated fastener packing equipment designed to streamline packaging processes for various types of fasteners, including bolts, screws, and nuts. These systems cater to diverse packaging needs, from carton and KLT container packing to film and bag packaging, ensuring efficiency and accuracy in every step. SHJLPACK's solutions are engineered for high-performance and reliability, meeting the demands of modern fastener manufacturing and distribution.

Automatic Carton Electromagnetic Orientation Packing Line RG-A-C888-VA-W

The RG-A-C888-VA-W automatic carton electromagnetic orientation packing line is engineered for high-speed and precise packaging of fasteners into cartons. This system utilizes electromagnetic orientation to ensure fasteners are correctly aligned for efficient packing, minimizing errors and maximizing throughput. The line integrates seamlessly into automated production environments, offering a complete solution from carton forming to palletizing.

Technological Process

The automatic carton electromagnetic orientation packing line follows a streamlined technological process:

1. Cardboard: The process begins with flat cardboard blanks.
2. Auto Carton Forming: The system automatically forms the cardboard into cartons, ready for filling.
3. Screw Auto Packaging: Fasteners are automatically fed and packed into the formed cartons using electromagnetic orientation.
4. Auto Carton Sealing: Once filled, cartons are automatically sealed to secure the contents.
5. Computer Printing / Labeling: Labels or printed information are applied to the sealed cartons for identification and tracking.
6. Auto Palletizing: Cartons are automatically stacked onto pallets for efficient handling and transportation.
7. Auto Wrapping: Pallets are wrapped for stability and protection during shipping.

Automatic Packaging Line for Packing Fasteners into KLT Container RG-A-K888-V

The RG-A-K888-V automatic packaging line is specifically designed for packing fasteners into KLT (Kleinladungsträger) containers. KLT containers are known for their durability and resilience, making them ideal for automotive and industrial applications. This line ensures gentle yet efficient handling of fasteners, preserving product quality while maximizing packing speed.

KLT containers offer several advantages, including:

• Durability: Strong and reliable, resistant to fuels, lubricants, and temperature variations from -200°C to +1000°C.
• Sound Absorption: Reduces noise during transportation.
• Compatibility: Corrugated bottom design allows use with gravity racks in assembly lines.

Composition of the Packaging Equipment Line

The line for packing fasteners into KLT containers comprises several key units working in concert:

• Container Lifting and Overturning Mechanism: Automatically lifts and tilts factory containers to feed fasteners into the vibrating hopper.
• Open-Type Vibrating Hopper (800 kg capacity): Receives fasteners and controls unloading speed via vibration frequency adjustment. Equipped with a horizontal support bar for easy loading.
• Primary Vibratory Billet Feeder (Flat-type): Uniformly feeds fasteners from the hopper to the secondary feeder.
• Secondary & Tertiary Vibrating Feed Devices (Flat-type): Further ensures consistent and controlled fastener flow.
• Weigher (3-stage): Provides precise two-stage dosing: 90% coarse filling and 10% fine-tuning via a V-shaped feeding system, achieving a weighing error of no more than ±1%.
• V-shaped Feeding System: Ensures accurate final weight adjustment.
• Empty KLT Container Feed Conveyor: Accumulates and feeds empty containers under the filling tray, activated by container filling signals.
• Measuring Conveyor for Empty KLT Containers: Positions containers accurately for filling.
• Packaged Product Unloading Conveyor: Automatically removes filled containers.
• Re-inspection (Rejection) Conveyor: For quality control and removal of improperly packed containers.
• Buffer Zone Conveyor: Provides temporary storage for packaged products.
• Maintenance Platform: Ensures safe and easy access for equipment maintenance.

The entire system is controlled by a Mitsubishi PLC and operated via an HMI control panel. Pneumatic components are sourced from SMC, FESTO, or equivalent brands.

Fastener Packing Line Technical Specification

Packaging Container Size

Automatic Equipment for Packing Fasteners into Films and Bags RG-A-P888-V

The RG-A-P888-V is an automatic solution for packing fasteners into plastic films and bags. This equipment is versatile, handling both machine-building and general-purpose fasteners, including mixed types. It’s designed for flexibility and efficiency in creating retail-ready packages.

Composition of Equipment

The equipment line for film and bag packing includes:

• Automatic Weighing and Counting Device: Features dual Ø450 mm vibrating bowls with photoelectric sensor-controlled feeding.
• Mesh Conveyor: 1500 mm wide and 260 mm long, with brake motor and 1/2 HP drive, and photoelectric workpiece positioning sensor.
• Automatic Packing Machine: Seals plastic bags efficiently.
• Loading Hopper: For fastener supply from factory containers.
• Inclined Conveyor: 1500 mm long and 250 mm wide.
• Weight Rejection Device: Identifies and removes underweight/overweight packages.
• Remote Control: For convenient operation.

Optional additions include printing and labeling devices and blister packaging systems.

Packaging Equipment Specification

Automatic Equipment for Packing Hardware and Fasteners into Large Boxes RG-A-C888-CC

The RG-A-C888-CC is designed for efficiently packing larger quantities of hardware and fasteners into large boxes. This system is ideal for bulk packaging and distribution, ensuring secure and stable packing for heavier loads.

Automatic Machine for Packing of Hardware and Fasteners in Small Boxes RG-A-B888-VAW

The RG-A-B888-VAW automatic machine is specialized for packing hardware and fasteners into small boxes, suitable for retail packaging and smaller distribution units. It offers flexibility in packing by count or weight, adapting to various product and market requirements.