Efficient Packaging Solutions for Fasteners and Nails by SHJLPACK
Looking for efficient packaging solutions for fasteners and nails? SHJLPACK offers advanced equipment designed for accurate and rapid packaging. Their systems, catering to various sizes of fasteners and nails, include transportation equipment, precise weighing dispensers, and effective shrink wrapping machines. These solutions are engineered to streamline packaging processes, boosting productivity and minimizing labor expenses for fastener and nail manufacturers. SHJLPACK provides reliable and customizable packaging lines tailored to meet diverse industrial needs.
SHJLPACK: Leading in Fastener and Nail Packaging Technology
SHJLPACK is at the forefront of developing and manufacturing packaging equipment specifically designed for fasteners, metal hardware, and parts. With a focus on efficiency and precision, SHJLPACK provides comprehensive solutions ranging from individual machines to complete turnkey packaging lines. Their equipment is engineered to handle a variety of fasteners and nails, ensuring accurate counting and weighing, secure packaging, and streamlined operations. This article will explore SHJLPACK's specialized equipment for packaging nails, highlighting the different systems tailored for various nail lengths.
Packaging Solutions for Nails Less Than 60mm
For shorter nails, typically less than 60mm in length, SHJLPACK offers a highly efficient packaging system composed of several key components working in synergy. This system is designed to automate the process from feeding nails to creating ready-to-ship packages.
Key Components and Specifications
The packaging line for short nails incorporates several specialized machines, each with specific functions and technical specifications:
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Z-type Stainless Steel Transportation Equipment: This crucial component efficiently elevates fasteners from a low-level hopper to the multihead dispenser. Its stainless steel construction ensures durability and hygiene. The hopper vibration feature aids in consistent material flow.
Feature Specification Loading Capacity 7200 l/h Bunker Volume 1.8 l Voltage 380V, 50-60 Hz Power 750 W Quantity 1 -
Belt Conveyors: Custom-made belts ensure smooth and controlled movement of fasteners within the packaging line.
Note: Pictures are for reference only.Feature Specification Voltage 220V, 50Hz Power 400 W Quantity 2 -
Multihead Dispenser with 10 Tanks: This weighing equipment ensures precise quantity control. With a 10-tank configuration, it achieves high speed and accuracy in dispensing nails into packages.
Feature Specification Weighing Range 10-5000 g Bunker Volume 1.3 l Weighing Accuracy 0.5-2.0 g Weighing Speed 30-130 boxes/min Motor Stepper motor Voltage 220V, 50Hz Power 2000 W Quantity 1 -
Work Platform with Ladder: Provides a safe and accessible platform for operators to oversee and maintain the equipment.
Feature Specification Quantity 1 -
Control Panel: Equipped with a PLC touch screen, the control panel allows for easy operation and monitoring of the entire packaging process.
Feature Specification Type PLC control panel (touch screen) Quantity 1 -
Shrink Machine: The final stage involves a shrink machine that tightly wraps packages, providing protection and stability for transport.
Feature Specification Voltage 220V, 3 KW Capacity 10 ~ 20 pcs/min Edge Dimensions Length 550 * 450 mm Film Dimensions Diameter 250 mm, Width 550 mm Quantity 1
Nails Packaging Process Flow
The process for packaging short nails is streamlined for efficiency:
- Transportation: Nails are moved from a bunker to the multihead dispenser via the Z-type conveyor.
- Weighing and Dispensing: The multihead dispenser accurately weighs and dispenses the nails into pre-formed packages.
- Sealing and Shrink Wrapping: Packages are then sealed and passed through the shrink machine for a tight, protective wrap.
- Output: Finished, packaged nails are ready for boxing and distribution.
Packaging Solutions for Nails 60–200 mm Long
For longer nails, ranging from 60mm to 200mm, SHJLPACK provides a slightly different system, incorporating magnetic guiding technology to handle the increased length and prevent tangling during packaging.
Key Components and Specifications
The system for longer nails includes:
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Magnetic Guiding Machine: This machine is essential for aligning and guiding longer nails, ensuring they are properly oriented for packaging. The magnetic technology prevents jamming and ensures a smooth flow.
Feature Specification Voltage 380V, 50 Hz, 1 kW Quantity 1 -
Control Panel: Similar to the short nail system, a PLC control panel with a touch screen manages the operation.
Feature Specification Type PLC control panel (touch screen) Quantity 1 -
Belt Conveyors: Belts are again used to move nails through different stages of the packaging process.
Note: Pictures are for reference only.Feature Specification Voltage 220V, 50Hz Power 400 W Quantity 2
While the core components are similar, the magnetic guiding machine is a critical adaptation for handling longer nails effectively. The rest of the packaging process, including weighing, dispensing, and shrink wrapping, remains consistent across both systems, ensuring SHJLPACK’s commitment to providing versatile and efficient packaging solutions for all types of fasteners and nails.
SHJLPACK's dedication to innovation and quality makes them a reliable partner for businesses seeking to optimize their fastener and nail packaging processes. Their range of equipment ensures accuracy, speed, and efficiency, contributing to significant improvements in production and cost-effectiveness.
